Technical Specifications
(Please replace the bracketed values with your actual product data)
Connector Type: High Voltage Battery Plug / Socket (Receptacle & Plug options)
Rated Voltage: [1000V DC / 1500V DC]
Rated Current: [150A / 200A / 250A / 350A] (Depending on pin size)
Contact Resistance: ≤ [0.2 mΩ]
Insulation Resistance: ≥ [1000 MΩ]
Protection Rating: IP67 (Waterproof & Dustproof in mated condition)
Operating Temperature: -40°C to +125°C
Flammability Rating: UL94 V-0 (High fire-retardant housing)
Shell Material: High-strength engineering plastic / Aluminum alloy
Contact Material: Copper alloy with Silver / Gold plating for superior conductivity
HVIL Function: Built-in High Voltage Interlock Loop (safe break-before-make mechanism)
Keying Options: [Multiple key positions available for anti-misplugging]
Key Features & Advantages (B2B Selling Points)
🔐 Advanced HVIL Safety Feature: Built-in High-Voltage Interlock Loop ensures power is disconnected before the connector is unmated, completely eliminating the risk of electric arcs during maintenance or disconnection. Crucial for EV and high-power energy storage safety standards.
⚡ Ultra-Low Contact Resistance: Using heavy-duty silver-plated copper alloy contacts, this connector guarantees stable, high-current transmission with minimal heat generation, extending the lifespan of your battery system.
🌊 Rugged IP67 Waterproof Protection: The fully sealed design ensures the connector remains dust-free and waterproof even in harsh outdoor or wet environments, making it ideal for utility-scale ESS and mobile EV applications.
🔧 Plug & Play with Full Customization: Designed for quick and effortless assembly. As an OEM/ODM manufacturer, we offer fully customizable cable lengths, termination styles (crimped, soldered, or with busbars), and custom cable harness assembly.
🛡️ Anti-Vibration & Anti-Short Circuit Design: Features a robust mechanical locking system preventing accidental disconnection under severe vibrations, while multi-keying ensures no reverse polarity or wrong connections.
Applications & Industries
Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) – Battery Packs & PDU.
Battery Management Systems (BMS) and Power Distribution Units (PDU).
Utility Grid Energy Storage Systems (ESS) & Home Solar Energy Batteries.
High-voltage industrial inverters and charging stations.
Electric trucks, buses, and marine electric propulsion systems.
1500V DC Connector, High Current Power Connector, EV Battery Pack Connector, BMS Connector, PDU Connector, Waterproof Power Plug.
